Free Cutting Steel, Free Cutting Alloy Elements such as Pb, S, P are often used as additives, especially S (sulfur), which is added to steel to form MnS, to acquire attributes that can benefit the machining with better lubrication, forming shorter and intermittent chips and improved surface roughness. Therefore, those steel with those elements added are called Free Cutting Steel. Besides, by adding 0.1~0.3% Pb, the machinability can be enhanced since Pb does not get resolved in iron; instead, it exists as mono-particle spreading over equally to serve as solid lubrication but does not affect the mechanical property. There are 2 types Free Cutting Steel categorized by added elements : (1) S-series (2) Pb-series. Both 2 types are not applicable in the field of forming under forging, cold-working and soldering.
SUM11,22,22L
It is a type that emphasizes machinability and is also called low-carbon free-cutting steel. This steel is selected when machinability is more important than mechanical properties (strength, etc.).
SUM31,32,41,42,43,31L
It has a medium amount of carbon and is strong, and is also called medium carbon free-cutting steel. SUM31 has the strength equivalent to SS400, and SUM41, 42, 43 have the strength equivalent to S35C, S40C, S45C. It is used after heat treatment (tempering). The ratio of Mn (manganese) is increased to prevent strength deterioration due to S (sulfur).
Composite free-cutting steel (also called S free-cutting steel) is said to have a direction in its mechanical properties. It is said that the higher the S (sulfur) content, the less ductile and toughness it has in the direction perpendicular to rolling. It is said that Pb free-cutting steel to which Pb, which is a free-cutting element, is added has excellent malleability and does not have anisotropy like S free-cutting steel because elemental elements are uniformly distributed. .. However, since the mechanical properties of this product depend on the melting point of Pb, the mechanical properties deteriorate at temperatures higher than 327 ° C. Generally, Pb free-cutting steel is used after heat treatment such as quenching and tempering.
Transition of material symbols for sulfur and sulfur composite free-cutting steel (SUM):
JIS old and new comparison table
Product Applications For fields such as : machine parts, high-precision parts of apparatus, bolts, shafts, pins and other parts of high precision.
Standard Code | Spec No. | Material No. | Mark |
---|---|---|---|
CNS | 4004 | SUM23 | |
JIS | G4804 | SUM23 | |
AISI | 1215 | ||
AISI | 1215MS | ||
DIN | 1.0736 | 11SMn37 | |
CNS | 4004 | SUM24L | |
JIS | G4804 | SUM24L | |
AISI | 12L14 | ||
DIN | 1.0718 | 11SMnPb30 | |
DIN | 1.0737 | 11SMnPb37 | |
DIN | 1651 | 1.0737 | 9SMnPb36 |
JIS | SMIGGREEN-CS1 | ||
JIS | SUM24L-EZ | ||
DIN | 1651 | 1.0736 | 9SMn36 |
CNS | 4004 | SUM43 | |
JIS | G4804 | SUM43 | |
AISI | 1144 | ||
JIS | G4052 | SCM415HL2 | |
JIS | G4052 | SCM435HL2 | |
JIS | G4053 | SCM415S | |
JIS | G4053 | SCM435S | |
DIN | 17210 | 16MnCrS5 | |
JIS | G4052 | SCM415L2 |
(C)% | (Si)% | (Mn)% | (P)% | (S)% | (Ni)% | (Cr)% | (Mo)% | (Pb)% | Thickness(mm) | Yield strength(Mpa) | Tensile strength(Mpa) | Elongation(%) | Remarks |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
≦ 0.09 | 0.75~1.05 | 0.04~0.09 | 0.26~0.35 | ||||||||||
≦ 0.09 | 0.75~1.05 | 0.04~0.09 | 0.26~0.35 | ||||||||||
≦ 0.09 | 0.75~1.05 | 0.04~0.09 | 0.26~0.35 | ||||||||||
≦ 0.09 | 1.1~1.6 | 0.04~0.09 | 0.33~0.42 | ||||||||||
≦ 0.14 | ≦ 0.05 | 1~1.5 | ≦ 0.11 | 0.34~0.4 | |||||||||
≦ 0.15 | 0.85~1.15 | 0.04~0.09 | 0.26~0.35 | 0.1~0.35 | |||||||||
≦ 0.15 | 0.85~1.15 | 0.04~0.09 | 0.26~0.35 | 0.1~0.35 | |||||||||
≦ 0.15 | ≦ 0.05 | 1~1.5 | ≦ 0.11 | 0.3~0.4 | 19~32 | ≧ 410 | ≧ 540 | ≧ 10 | |||||
≦ 0.14 | ≦ 0.05 | 0.9~1.3 | ≦ 0.11 | 0.27~0.33 | 0.2~0.35 | ||||||||
≦ 0.14 | ≦ 0.05 | 1~1.5 | ≦ 0.11 | 0.34~0.4 | 0.2~0.35 | ||||||||
≦ 0.15 | ≦ 0.05 | 1~1.5 | ≦ 0.1 | 0.32~0.4 | 0.15~0.3 | 16~40 | ≧ 390 | 490~740 | ≧ 8 | ||||
≦ 0.15 | 0.9~1.7 | 0.04~0.09 | 0.4~0.7 | 替代12L14 | |||||||||
≦ 0.15 | 0.9~1.11 | 0.4~0.09 | 0.4~0.7 | 替代12L14 | |||||||||
≦ 0.15 | ≦ 0.05 | 1~1.5 | ≦ 0.1 | 0.32~0.4 | 16~10 | ≧ 440 | 560~740 | ≧ 6 | |||||
0.4~0.48 | 1.35~1.65 | ≦ 0.03 | ≦ 0.03 | ||||||||||
0.4~0.48 | 1.35~1.65 | ≦ 0.04 | 0.24~0.33 | ||||||||||
0.4~0.48 | 1.35~1.65 | ≦ 0.04 | 0.24~0.33 | ||||||||||
0.12~0.18 | 0.15~0.35 | 0.55~0.95 | ≦ 0.03 | ≦ 0.03 | ≦ 0.25 | 0.85~1.25 | 0.15~0.35 | 0.1~0.3 | |||||
0.32~0.39 | 0.15~0.35 | 0.55~0.9 | ≦ 0.03 | ≦ 0.03 | ≦ 0.25 | 0.85~1.25 | 0.15~0.35 | 0.1~0.3 | |||||
0.12~0.18 | 0.15~0.35 | 0.55~0.9 | ≦ 0.03 | 0.09~0.107 | ≦ 0.25 | 0.85~1.25 | 0.15~0.35 | ||||||
0.32~0.39 | 0.15~0.35 | 0.55~0.9 | ≦ 0.03 | 0.09~0.107 | ≦ 0.25 | 0.85~1.25 | 0.15~0.35 | ||||||
0.14~0.19 | ≦ 0.4 | 1~1.3 | ≦ 0.025 | 0.02~0.04 | 0.8~1.1 | ||||||||
0.12~0.18 | 0.15~0.35 | 0.55~0.95 | ≦ 0.03 | ≦ 0.03 | ≦ 0.25 | 0.85~1.25 | 0.15~0.35 | 0.1~0.3 |